蜊雁ｯｼ菴楢官迚・宛騾陦御ｸ・譬ｼ蛻帑ｸ懈匱隶ｩ蟾･荳壽峩譎ｺ諷ｧ

Pain Points

1、Production Site Data Silos

Data is playing an increasingly important role for semiconductor manufacturers as the factory info. systems and the automation processes generate large amount of data, and the production side relies more and more on data analysis. Nevertheless the existing bottlenecks made the extraction, storing and organization of process data time and labor consuming. Moreover, data were stored in separate systems which were difficulty to connect and to be comprehensively analyzed.

2、High Operation and Maintenance Costs

The semiconductor industry, being typically asset intensive, has large amount of expensive, mainly imported equipment, which may cause great losses during abnormal downtime. Under the market pressure of high performance and low cost in the semiconductor industry, the existing high-cost equipment management methods are unsustainable. Moreover, the existing system cannot carry out real-time visual monitoring and centralized management of multiple production lines and multiple machines for the wafer factories. There is still room for improving the efficiency of equipment utilization.

3、Time and Labor Consuming Data Analysis

The craft of semiconductor industry is complex with many factors that interconnect and affect the production process. The crafting process demand extremely highly on accuracy to guarantee the high reliability of data analysis. Nevertheless, there are few model cases in the application of big data to semiconductor industry. The integration of business and big data is still superficial because of a lack of talents who understand OT and IT convergence, and a lack of professional data mining and analysis tools.

4、QC Relies on Manual Labor

The yield rate is the lifeline of the semiconductor industry, but most factories are still relying on manual experience for quality control. The overall production efficiency and accuracy is limited due to the flaws of manual, subjective inspections including fluctuating deviations, slow pace, and low accuracy and efficiency caused by high workload. With high employee turnover rate, long training times and increasing labor costs in the manufacturing industry, the reliance on manual labor is unsustainable.

User Value

Dynamic Equipment Monitoring
Real-time collection, monitoring and anomaly alert of equipment and crafting data; automated control of equipment system interactions; cause analysis of equipment downtime; centralized mgmt. and maintenance of equipment parameters and so on
Accurate Logistics Mgmt.
Generate incoming material inspection tasks based on material types to ensure quality conformity of incoming materials; precise and planned logistics distribution, and prevent material loading errors; barcode classification and verification of production tools, reduce the risk of mixing up material batches
Efficient Coordination of Plans
Reduce machine changeover and start-up time based on order scheduling priority strategy, improve machine utilization rate; product batch of the same order flow together to reduce machine transfer time of forward and backward channels; centralized and global info. mgmt. of every factory which can present real-time production performance and equipment status of each factory section, and can respond promptly to on-site situations
Transparent Production Execution
Work sequence, personnel and production progress are arranged promptly and transparently according to production standards to avoid mishandling by equipment or human operators; improve product turnover rate and decrease production costs; real-time production anomaly alert and dynamic scheduling to improve yield rate and output
Accurate Quality Tracking
Real-time forward monitoring/alert and accurate backward anomaly tracing that cover the whole industrial chain from single crystal ingot pulling, to slicing, to epitaxy and to packaging; automated formula generation and verification using equipment parameters and programmes

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蜊雁ｯｼ菴楢官迚・宛騾陦御ｸ・譬ｼ蛻帑ｸ懈匱隶ｩ蟾･荳壽峩譎ｺ諷ｧ

w66国际·利来[中国]最给力的老牌

Semiconductor Chip Manufacturing Industry

Pain Points

Solutions

User Value

Cases

Full Factory Computer-Integrated System CIM as the Solution to Build and Empower China’s Model 8-inch Semiconductor Factory

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