Uses variable control and statistical techniques to detect and analyze abnormalities in equipment during the process, implement real-time countermeasures, and improve equipment OEE and product yield.
1. Old Technical Architecture
Monolithic application, does not support microservices architecture, does not support HA, does not support dynamic scaling, poor performance, low stability;
2. Incomplete Functionality
Weak data computation and processing capability, low flexibility, poor alarm real-time performance, does not support custom control rules;
3. High Implementation Difficulty
Complex system deployment, does not support containerized operation, inconvenient initial configuration, requires a lot of custom logic development;
4. Poor Usability
C/S architecture, inconvenient to use; requires managing a large number of models; too many invalid alarms; incomplete data interfaces;
Real-time collection of equipment status data and process parameters during production, using monitoring models to detect and intelligently analyze failure modes, provide quick feedback on equipment condition, reduce product and process accident rates;
Reduce further product scrap due to equipment issues through real-time notifications and linkage control;
Identify data trends before PM (Preventive Maintenance) using tracking data charts, accurately determine timing, compare data before/after PM to easily verify PM results;
Reduce daily equipment inspection time through summary reports and FDC alarm reports; more conveniently and quickly query and analyze historical data using FDC data analysis, saving engineer time;